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CNC Nesting Machine With Loading Table

CNC Nesting Machine With Loading Table


Working   size

1220*2800*150mm (2100*2800)

Table   size

1300*2800mm

Transmission

X Y   axis rack and pinion,

Z axis ball screw,U V axis rack and pinion

Spindle

9kw   ISO30

Travelling   speed

50m/min

Working   speed

20m/min

Driving   system

Syntec   servo motor and driver

Controller

Syntec

Weight

2500KGS

Voltage

AC380V/220V,50/60HZ,3PH

Dimension

13000*2500*2150mm


产品详情

 Chinabrand CC 9.0kw spindle ,ISO30 

  Weihongcontroller 

  Weihong1KWservo motor and driver 

  12-position linear tool magazine 

  Double-layer cnc nesting vacuum table 

  Newdust-free design for dust collector hood 

  Itworks with all industry standard CAD/CAM softwar

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MACHINE DETAILS:

1

Big working size

 

※.The working size of 2100*2800mm is suitable for the European 

standard panel dimensions. 

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2

Loading table (scissor lift table) 

 ※.This scissor lift table will lift panels to a certain height ,thus
machine will catch new panel at the same time 

unloading finished
panels.Intergrated height sensor controls the height of scissor

lift table. 


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3

Belt conveyor 

 ※.After cutting, automatic unloading pusher will push finished panels to this conveyor,on this belt ,there are two group of sensor,one group is installed on front of belt, and the other group will be installed on the back of belt, when finished panels interrupt front sensor, this belt will start to rotate, and until finished panels interrupt back sensor, belt will stop rotating,operator can stand back of belt to pick up finished panels, when those panels which interrupt back sensor are picked up, belt will continue to rotate until another panel interrupt back sensor,then belt conveyor will start to rotate again

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4

 

 


 

Spindle

 

※.It   comes standard with 12HP air cooling automatic tool change spindle with   standard ER32 collet and ISO30 tool holders.Its spindle speed is from 3000 to   24000RPM


 

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5

Material alignment stops

 

※.These   material alignment stops plays a very important role during panel alignment.   It can keeps panel positions so there is no need for operator to change   working origins always, they just need set it one time.And it is very   important in wardrobe cabinet production.Because sometimes we need drill   holes on one panel both sides, those alignment stops will keeps accuracy of   those holes.

 

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6

12 position linear tool magazine

 

※.This linear tool magazine is installed back of machine ,and under tool magazine,   we installed one protect cover . If tool drops out of plastic tool   pocket,this cover will protect tool from dropping to the floor and damage

 

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7

Nesting vacuum table

 

※.There   is one big vacuum chamber between two layer of nesting vacuum table,this will   improve absorption capability of vacuum table, thus panel material will be   hold tightly.Besides we have installed big screws in vacuum table which are   used to fix sacrificed MDF sheet,it is much more easier for operator compared   to gluing.
 
 

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8

Tool calibration

 

※.Automatic   tool calibration will measure all tools length automatically,thus controller   will know very accurate length of each tool, then machine will finish multi   tool process smoothly. Besides there is one air pipe beside the tool   calibration, before tool calibration, the air pipe will open to remove dust   on the surface of tool sensor, which will keeps high accuracy

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9

Tool holder clamp

 

※.This   holder clamp supply one easy way for operator to change tool manually only   with one ER32 wrench.Compared normal way to tight collet nut with two   wrenches,this way is not only safer,but also it can protect tools in the   spindle.

 

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10

Automatic unloading device

 

※.After   cutting, this device can unload all finished panels ,which saves a lot of   time for picking up panels.

 

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11

Plastic drag chain

※.We   separate encoder cable ,motor cable,and air pipe when we install then into   plastic drag chain by plastic isolator. Thus encoder signal will not affacted   by motor cable with high voltage,at the same time, it will protect those   cables and pipes.

 

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ADVANTAGE OF THIS MACHINE:

1 Automatic Label FunctionCause big working size of panel, it is not easy to paste label   manually,so this automatic label function will be very efficient and   important. Machine will paste labels on the panel,after that machine will   drilling slotting and cutting.

2 Dust-Free Cutting   Technology: Adopts advanced dust-free cutting technology to ensure no   residue dust during cutting, maintaining a clean work environment thereby   improving work efficiency.

3   Movable Dust Collection Device:Equipped   with this special design, no need to install longer dust collector pipes,enhancing   equipment durability.

FREQUENT ASKED QUESTIONS:

What is maximum cutting   size of this machine? Or Can i customize maximum cutting size of nesting cnc   machine?

The maximum cutting size of this nesting   cnc router is 2100*2800mm,which is suitable for European panel size   2070*2800mm. And you can also customize machine size if you have bigger size   needed.

Will there be   instructions attached with machine,which i can follow to learn how to operate   this cnc nesting machine?

There is one pen driver attached in   machine tool box, in which there is instructions operation and   maintenance,besides we have YouTube videos to show installation and operation   of cnc router machine,except all of this ,you can choose to video chat with our   engineer directly.

What g-code does the   machine read?Can we integrate a post processor into our current software?

As this machine has auto labeling   function ,so except standard .NC file,it also need XML and BMP pictures for   label.You can ask sales engineers to send you detail format and explanation   of files and show it to your software supplier. But this machine can   definitely work with your software for sure.

Is there any other   optional for this nesting cnc?

You can choose automatically loading and   unloading table for this machine,and also you can choose one drilling head   for this machine.

We need a Declaration of   Conformity,  CE certificate, does this machine have it?

Yes,there is CE certificate and   Declaration of Conformity for this machine.

 

 

Heavy-duty cnc machine center with aging treatment ensures higher accuracy.

This model machine is suitable for producing complex production.Famous brand parts

 ensures stability of machine such as Germany helical gear or Taiwan linear rail.

Auto labeling machine will monitor total labeling process and check if label is lost or if printing failure,

which ensures 100 percent correction for auto labeling.

Tool magazine with servo motor driver,which reduces tool change time,increases efficie ncy of production.

Double -layer vacuum table ensures much more absorption ability.


The CNC Nesting Machine Center automatically labels on the sheet, 

and then it will load a 4x8 / 4x9 /6x9/7x9 /5x10 sheets etc, from a pallet by way of a scissor lift located at the rear of the CNC Nesting

machine. A movable gantry system equipped with suction cups using retractable guide rails and stops on the table safely and accurately guides the material sheet onto the CNC platform. Once the sheet is placed, the vacuum hold down automatically and operator starts the cut cycle for the CNC to execute. At the same time, machine will start to label on next sheet. After the sheet is fully processed, it is then pushed off to a conveyor table at the front end while another finished labeling sheet is simultaneously loaded from the rear of the machine again. During this whole process the residual dust or chips that are not picked up from the dust collector are swept off the table and conveyor into various chutes keeping the work cell clear of dust and debris. Upon completion, the individual parts are labeled by the operator through an integrated bar code system. This facilitates clear identification of the finished parts for quick and easy assembly later on.


This model machine is also designed according to European market. 

As in European country, panel size normally is 2070*2745mm,

so we designed working size to be 2100*2800mm.

America Zebra printer can also installed beside of gantry, so before drilling and cutting, 

machine ,will print all labels and paste it on correct position automatically. 

And there is unloading device installed under gantry, 

after cutting ,this machine can unload all finished panels to the front belt(this is optional part),which will save a lot of worker's labor.Except panel furnitures, 

this machine can also do other work and cut all the other material