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Spindle Motor
The spindle is the core component of the machine and can be used for high-speed cutting, milling, carving, engraving, and drilling, involving a wide range of industries. The machine is generally equipped with a high-performance spindle to play its role. When the spindle is working, high-speed rotation will generate a lot of heat. If the heat is not dissipated in time, it will have a great impact on the service life of the spindle, and in severe cases, the spindle will be burned. There are two main cooling methods for the spindle: water cooling and air cooling. So the question is coming? How to choose the right spindle? The higher the hardness of the cutting material, the lower the rotational speed of the spindle. This is actually quite understandable. Materials with high hardness need to be slowly ground down. If the rotational speed is too fast, the tool may be damaged. The higher the viscosity of the material, the higher the rotational speed of the spindle used, which is mainly for some soft metals or man-made materials. The diameter of the tool used by the machine is also a very important factor in determining the spindle speed. In fact, the diameter of the tool is related to the materials. The larger the diameter of the tool, the slower the spindle speed. The determination of the spindle speed is also based on the use of the spindle motor. From the spindle motor power curve, we can see that when the speed is reduced, the output power of the motor is also reduced. If the output power is low to a certain extent, it will affect the processing, which will have a worse effect on the tool life and workpiece. Therefore, when determining the speed, attention should be paid to ensure that the spindle motor has a certain output power.
Machine Beds & Components
Machine beds and components manufacturing process: The high power machinery requires the body to be precise and stable when working. Therefore, long-term high power machining should use the casting body to ensure its accuracy and stability.
CNC Controllers
CNC controllers are also generally divided into two types: one type of controller is only driven, and all computing operations are completed by a computer. The computer is in a waiting state while the machine is working, and cannot perform typesetting work. Another type of controller is controlled by a single board computer or a single-chip computer. This controller is actually a computer, so as long as the machine starts working, the computer can immediately perform other typesetting work, especially when working for a long time, the advantages are particularly obvious. The most common controllers include DSP, Mach3, Ncstudio, OSAI, LNC, and Syntec.
Ball Screw & Guide Rails
Ball screw and guide rails are also important parts. High quality ball screw and guide rails are the guarantee of machining precision and performance when the machine is used for a long time.
Table Kit
The table kit is mainly divided into the table top of aluminum profile (T-Slot fixturing table) and the table top of vacuum adsorption. The work piece on the T-Slot table needs to be fixed manually with rivets, while the vacuum table can automatically fix it. Relatively speaking, the vacuum table can save time and be firmer. The structure of the vacuum adsorption table is mainly composed of a vacuum pump and a high-quality electric board, so compared to the T-Slot table, the vacuum adsorption table is relatively more expensive. The vacuum adsorption table can be divided into six partitions or eight partitions for vacuum adsorption, and the adsorption capacity can be enhanced by the partitioned vacuum adsorption table. When we need to cut woodworking panels, we now place the panels on the table, then open the vacuum suction valve, and the panels are directly fixed to the vacuum suction table. It is mainly suitable for large-area flat panel machining.
Software
The CAD/CAM softwares are free, cracked, or paid, all depends on your requirements. The most common softwares include Type3, ArtCAM, Aspire, AutoCAD, Cabinet Vision, CorelDraw, UG, Solidworks, PowerMILL, and Fusion360.
